PID-Fuzzy Controller for Grate Cooler in Cement Plant ...

PID-Fuzzy Controller for Grate Cooler in Cement Plant. Awang N.I. Wardana* * Control Department Indonesia Cement and Concrete Institute Jalan Raya Ciangsana, Bogor, 16969, Indonesia.


Cement - Extraction and processing | Britannica.com

Cement - Extraction and processing: Raw materials employed in the manufacture of cement are extracted by quarrying in the case of hard rocks such as limestones, slates, and some shales, with the aid of blasting when necessary. Some deposits are mined by underground methods. Softer rocks such as chalk and clay can be dug directly by excavators.


Thermal Energy Audit of Kiln System in a Cement Plant

Energy audit of kiln system in a cement plant is conducted by; using data measured from a typical cement plant in Kerala, India and this is the main theme of the paper. The possible approaches of heat recovery from some


CHAPTER II LITERATURE REVIEW 2.1 Cement Industry and ...

2.1 Cement Industry and Cement Production Energy ... The function of a clinker cooler in a cement plant is twofold,i.e. to reduce the temperature of the clinker to a level that is acceptable for further transport, and to grind and recover energy from the sensible heat of the hot clinker by heating the cooling air. ... Grate coolers have ...


Clinker Cooler - KHD International

Excellence. KHD is a customer-focused engineering, equipment supplier, and service company, providing a full-line of competitive and environmentally friendly technologies to the cement industry. With over 155 years of experience in the cement industry, KHD is a global leader in cement plant technology, equipment, and services.


The Cement Production Process - mcilvainecompany.com

The Cement Production Process. Cement kilns are massive cylindrical structures, lined with refractory brick, into which a lime-bearing material and fuel such as coal or gas is fed.


Boiler (power generation) - Wikipedia

The steam generator or boiler is an integral component of a steam engine when considered as a prime mover.However it needs to be treated separately, as to some extent a variety of generator types can be combined with a variety of engine units.


Cement Industry Directory - International Cement Review

Locate a company or product in the cement industry using the search engine, alternatively pick a product/service from the main categories below to find companies specialising in that field.


grate kiln technology manufacturers in india

grate kiln technology manufacturers in india. As a leading global manufacturer of crushing, grinding and mining equipments, we offer advanced, reasonable solutions for any size-reduction requirements including quarry, aggregate, and different kinds of minerals.


Clinker Coolers | Mechanical Engineering | Industries

10) was a new grate plate design with high pressure drop and a channel system which could control the cooling air to small sectors on the complete first grate. due to mechanical reasons and the general lifetime of the impact zone.Pyro-process in Cement Industry Clinker Cooling & Cooler Systems 13/73 3.


Manufacturing - the cement kiln - Understanding Cement

Manufacturing - the cement kiln. Most Portland cement is made in a rotary kiln. Basically, this is a long cylinder rotating about its axis once every minute or two.


Grate cooler use in cement plant – Concrete Batching Plant ...

Cement Kilns: Grate Coolers. The types of grate cooler are differentiated according to the method whereby the clinker is moved along the grate, and are treated in chronological order of their introduction.


PLC Based Automated Clinker Cooling System for Cement ...

cement industry to recover heat from hot clinkers coming out of rotary kilns. ... both the purposes grate coolers are used in cement industries. Working Fig. 2. Schematic diagram of grate cooler. ... diagram of grate cooler. Reciprocating grate cooler is one of main equipments for cement production burning system; its function is cooling hot ...


Cement Grinding - Mineral Processing & Metallurgy

Cement grinding using Grate Discharge principles developed in the ore milling industry applied to the cement industry. This experience plus the years of manufacturing know how unquestionably qualify Grate Discharge grinding for the Cement Industry.


Waste Heat Recovery for the Cement Sector - IFC

viii Waste Heat Recovery for the Cement Sector This report analyzes the current status of Waste Heat Recovery (WHR) technology deployment in developing countries and investigates the success factors in countries where WHR has become widely spread.


Manufacturing Technology from International Cement Review ...

The monitoring and control of the chemical composition of the raw meal is a key function at a cement plant, not only in terms of delivering a high-quality end product, but also for …


Analysis of specific discharge rate functions in ...

The second function was characterized by the classifying effect of the grate where particles behave like a solid. A typical graph of discharge rate function versus log size is given in Fig. 1 as defined by Leung (1987) for semi-autogenous mills ( Napier-Munn et al., 2005 ).


(PDF) Energy Benchmarking of Cement Industry,...

Cement industry is considered as an energy intensive industry, owing to the huge amount of heat consumed in pyro-process unit. There are many conventional methods around, which can be applied to ...


GRATE COOLER (IN CEMENT PRODUCTION) - SlideShare

GRATE COOLER (IN CEMENT PRODUCTION) 1. Kelompok 6 1 2. Laela Riza K, 12210002 Anggi Sagitha P, 12210010 Fadlianor, 12210017 Khusnan Aji P, 12210023 Presented By : 2


Conversion to High-Efficiency Grate Coolers | Industrial ...

The grate cooler is integral to heat recovery from the clinker, so grate coolers that operate with higher efficiencies will lead to less wasted heat and reduce fuel usage elsewhere in the process.


Energetic and Exergetic Efficiencies of a Grate Cooler in ...

Energetic and Exergetic Efficiencies of a Grate Cooler in an Iraqi Cement Industry N.A.Madlool 1,2+, R. Saidur 1,2 and N.A. Rahim 2 1 Department of Mechanical Engineering, Faculty of Engineering, University of Malaya,50603 Kuala Lumpur, Malaysia 2 UMPEDAC, Level 4, Engineering Tower, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur, Malaysia


Cooler Grate Plate Assembly - YouTube

Jun 12, 2013· We at FRIGATE are proud to be the sales partner to FONS Technology International (Turkey) and bring the FONS DELTA COOLER to the cement industry in India. See the ease with which the grate plates ...


grate function in cement industries

Grate Function In Cement Industries - … Patent US8240589 - Method for crushing … The aim of the invention is to provide a roll crusher for a grate cooler for cooling hot bulk material, in particular hot ...


cement plant report - SlideShare

cement plant report 1. INTRODUCTION 1 2. INTRODUCTION Cement industry is one of the important industries to country development in the light of the main important basis for construction industry and also the important indicator showing domestic economic growth.